GOOD PAINTING PRACTICE

  Introduction

• Corrosion of Metals
• Designing Steel Structures for Good Painting Performance
• Mechanisms of Corrosion Control by Coatings
• Properties of Generic Coating Types
• Organic Coatings: Composition and Film Formation
• Cathodic Protection of Coated Structures
• Coating Galvanized Steel
• Overview of Steel Surface Preparation
• Hand and Power Tool Cleaning
• Nonmetallic Abrasives
• Metallic Abrasives
• Abrasive Air Blast Cleaning
• Centrifugal Blast Cleaning
• Wet Abrasive Blast and Pressurized Water Cleaning (Waterjetting)
• The Effect of Soluble Salts on Protective Coatings
• Other Methods of Surface Preparation

•  Pickling

•  Chemical Stripping

•  Sodium Bicarbonate (Baking Soda) Blast Cleaning

•  Pliant Media Blasting

•  Carbon Dioxide (Dry-Ice) Blasting

•  Electrochemical Stripping

• Solvent and Chemical Pre-Cleaning
• Dehumidification During Coating Operations
• Concrete Surface Preparation
• Surface Preparation of Nonferrous Surfaces
• Coatings for Industrial Steel Structures
• Coatings for Concrete
• Powder Coating
• Thermal-Spray (Metallized) Coatings for Steel
• Application of Industrial Coatings
• Contractor Equipment An Overview
• Shop Painting of Steel
• Painting Highway Bridges and Structures
• Corrosion Protection of Water and Fuel Tanks
• Linings for Vessels and Tanks
• Painting Chemical Plants
• Painting Waste Treatment Plants
• Painting Petroleum Refineries
• Painting Power Generation Facilities
• Painting Steel Structures in Pulp and Paper Mills
• Painting Hydraulic Structures
• Coatings for Buried and Immersed Metal Pipelines
• Painting Ships
• Inspection
• Safety and Health in the Protective Coatings Industry
• Air Quality Regulations
• Waste Handling and Disposal
• Other Regulations Affecting Protective Coatings
• Total Protective Coatings Programs
• Comparative Painting Costs
• Using Plant Surveys to Maintain Coating Protection of Structures
• Preparing a Specification for a Coating Project
• Maintenance Painting Programs
• Quality Control for Protective Coatings Projects
• Coating Failures
• Index

THE INSPECTION OF COATINGS AND LININGS

Introduction to the Handbook

Inspection Personnel

Reviewing and Preparing Inspection Documents

• Appendix-Inspection Forms

Basic Inspection Practice

• Introduction
• Preliminary Inspection Responsibilities
• Inspection of Surface Preparation of Steel
• Inspection of Surface Preparation of Concrete
• Inspection of Mixing, Thinning, and Coating Application
• Post-Application Inspection
• Appendix-Concrete Surfaces

Inspection of Specific Coating Materials

• Introduction
• Conventional Coatings
• Chemical-Resistant Brick and Tile Linings
• Coal Tar Coatings
• Thick Film Elastomeric Polyurethanes
• Fiberglass-Reinforced Plastic (FRP) Linings
• Fluoroelastomeric Coatings
• High-Bake Phenolic and Epoxy Phenolic Coatings
• Powder Coatings
• Natural and Synthetic Rubber Linings
• Shotcrete
• Tapes
• Thermal Spray Metallic Coatings for Steel
• Thermoplastic Sheet Linings
• Inorganic Zinc-Rich Coatings

Inspection of Facilities

• Introduction
• Storage Tanks
• Pipelines
• Underwater Inspection
• Bridges
• Ship Hulls
• Locks, Dams, Spillways, and Their Appurtenances
• Offshore Facilities
• Refineries and PetrochemicalPlants
• Food and Beverage Processing Plants
• Water and Wastewater Treatment Plants
• Pulp and Paper Mills
• Nuclear Power Plants
• Fossil Fuel Power Plants

Safety

• Appendix - Monitoring Equipment

Field Test Methods and Instruments Used by Coatings Inspectors

Appendixes

• Abbreviations and Acronyms
• Glossary
• Standards Referenced
• Regulations Referenced
• Directory of Standards-Issuing Organizations and Regulatory Agencies
• Inspection Equipment
• Directory of Inspection Equipment Suppliers
• Bibliography

THE FUNDAMENTALS OF CLEANING AND COATING CONCRETE

Material found in the HARDCOVER and on the CD-ROM:

• Concrete Composition and Durability
• Common Mechanisms of Concrete Deterioration
• Placing, Finishing, and Curing Concrete
• Concrete Surface Preparation: Treating Surface Irregularities, Cleaning, and Profiling
• Overview of Industry Guidance on Concrete Condition Assessment and Repair for Use Prior to Coating
• Treating Concrete Joints and Cracks for Coating
• Coating Materials: Sealers
• Coating Selection and Important Properties of Coatings for Concrete
• Coating Materials: Linings for Primary Containment
• Coating Materials: Linings for Secondary Containment
• Specialty Coating Materials for Protecting Reinforcing Steel in Concrete
• Coating Application Methods and Equipment
• Inspection
• Operations Safety
• Preparing a Specification for Concrete Coating Work
• Failure of Coatings on Concrete
• Glossary
• Index

Material found m on the CD-ROM:

• Cleaning and Coating Concrete: A Bibliography
  
• The complete text of SSPC concrete standards, guides, and specifications
  
  1. SSPC Guide 11, Guide for Coating Concrete
  2. SSPC PA 7, Applying Thin Film Coatings to Concrete
  3. SSPC TU 2/NACE 6G197, Design, Installation, and Maintenance of Coating Systems for Concrete Used in Secondary Containment
  4. SSPC SP 13/NACE 6, Surface Preparation of Concrete
  5. SSPC TU 10, Procedures for Applying Thick Film Coatings and Surfacings Over Concrete Floors (Draft)
  
• Key papers from recent SS PC conference proceedings
  
• Excerpts from select SSPC reference books and technical publications
  
• Relevant material from SSPC Training Course C-l: Fundamentals of Protective Coatings for Industrial Structures
  
• "Applicator Training Bulletins" on concrete from the Journal of Protective Coatings and Linings (JPCL)
  
• The Naval Facilities Engineering Service Center Publication on Concrete Floor Condition Assessment

GENERIC COATING TYPES

• Introduction
• Alkyds
• Epoxies for Steel
• Epoxies for Concrete
• Vinyl's and Chlorinated Rubbers
• Water-Borne Acrylics Coal Tars and Asphaltics
• Two-Component Polyurethanes
• Moisture-Curing Polyurethanes
• Organic Zinc-Rich
• Inorganic Zinc-Rich
• Silicones
• Hybrids
• Baking Phenolics
• Polyesters and Vinyl Esters
• Cementitious Linings
• Basic Coatings Technology
• Directory of Coatings, Linings, and Floor Toppings
• Coatings Company Profiles

PROTECTIVE COATINGS: Fundamentals of Chemistry and Composition

• Preface
• The Basic Composition of Paint
• Bonding - Cohesion and Adhesion in Paint Systems
• Elementary Organic Chemistry and the Design of Polymeric Systems
• The Chemistry of Film Forming Systems
• Introduction to Coating Binders - Natural Resins
• Rubber-Based Coating Binders
• Vinyl Resins
• Acrylic Resins
• Hydrocarbon Resins and Bituminous Binders
• Cellulosic Resins
• Vegetable Oils
• Alkyd Resins
• Polyester Resins
• Formaldehyde Resins
• Epoxy systems
• Polyurethanes
• Silicone Resins
• Silicate Resins
• Pigments
• Pigment Dispersion: Theory and Methods
• Aesthetics: Gloss, Opacity, and Color
• Prime Color and Hiding Pigments
• Extender Pigments
• Corrosion and Its Control by Coatings
• Introduction to Viscosity and the Evaporation of Solvent Systems
• Solvent Families
• Solvent Systems for Water-Borne Coatings
• Formulating for Low VOC
• Plasticizing
• Catalysts
• The Rheology of Coatings
• Paint Flow and Related Phenomena
• The Effect of Light and Radiation on Coatings
• Film Enhancements with Aluminum Pigments
• Miscellaneous Additives
• Anti-Foulant Coatings
• To Where from Here- Further Reading
• Index

PAINT FILM DEGRATION: Mechanisms and Control

Introduction

Properties of Coatings

• The Molecular Structure of Polymeric Binders
• The Glass Transition
• Free Volume
• Viscoelasticity
• The Mechanical Properties of Coating Films and Their Characterization
• Modulus, Time and Temperature
• The Permeability of Coatings to Oxygen, Gases and Ionic Solutions

Formulating Coatings

• Pigment Dispersion and Flocculation
• Paint Flow and Rheology
• Thixotropes and Flow Modifying Additives
• Paint Flow Defects
• Foaming and Defoaming

Failure Mechanisms

• Weather and Corrosion
• Mechanically-Induced Failures
• Adhesion and Blistering Failures
• Chemically-Induced Failures
• Light and Radiation Failures
• Heat-Induced Failures
• Biologically-Induced Degradation and Failure

Failures Related to Particular Substrates

• Problems with Coatings on Zinc Substrates
• Coating Systems for Aluminum Substrates
• Coating Systems for Miscellaneous Non-Ferrous Metal Substrates
• Painting Calcareous and Cementitious Substrates
• Painting Architectural Substrates: Plaster, Drywall and Stucco
• Painting Masonry and Block Filler
• Preparing Structural Concrete for Painting
• Coatings for Structural Concrete
• Wood and Wood Products as Substrates for Paint
• Painting or Repainting Weathered Wood
• Problems with Pigmented Coatings on Exterior Wood
• Clear Coats for Wood

Failures of Primers

• Barrier Coatings: Protection Mechanisms and Design Principles
• Inhibitive Primers for Metal: Fundamental Considerations
• Inhibitive Primers for Metal: Practical Formulating and Service Problems
• Principles for the Design of Zinc-Rich Primers
• Single-Coat Zinc-Rich Systems
• Multi-Coat Zinc-Rich Systems

In-Can Stability Problems of Topcoats

• Can Stability of Oxidizing and Amino­ Cross linking Systems
• Variables in Polyurethane Formulations and Their Effects on Performance
• Can Stability of Epoxy Systems

For more information, email us: training@kupic.net